Designer of Interceptor Body Armor: The “Ugly” Truth About Army & Contractors Ignoring Stringent Test Requirements for Interceptor Body Armor

[Editor’s note: Col. Jim Magee, USMC (Ret.) noted our recent posting on the “reality testing” for body armor that has been substituted for required acceptance testing by contractors before they ship protective plates for issue to our troops. He provided the following additional insights on the scandalous situation that has been allowed to develop.]

The body armor testing violations cited in the DOD IG report is actually worse than it seems on the surface.

Once the procurement reached mass quantities (starting 2004+), Ceradyne and Armor Holdings (the largest suppliers of SAPI and ESAPI plates), and Point Blank Body (PBBA, the largest supplier of the Interceptor vests Kevlar/Spectra soft body armor) were probably allowed to submit a “certification” paper, for each Army contract, validating the stopping power of their armor products as “tested, met or exceeded required Army standards.”

Army procurement was arguably derelict in their duties on these contracts; then tried to cover up their dereliction; lied to Congress about it (HASC in 2008), and went after the organization that brought the fraud to light – Soldiers For The Truth (www.sftt.org). [Editor’s Note: now doing business as Stand For The Troops.]

As the designer of the Interceptor vest, and the President of PBBA through the first manufacturing contract, I know first hand that the Army’s standards during my tenure required:

 (1) each lot of soft armor roll (Kevlar and Spectra) is inspected before being cut; the soft armor vest, by lot, is shot to demonstrate it meets the standard (NIJ Level IIIA or greater). That test lot vest is to be retained with the test results. Given that over 2 million Interceptor vests were produced, that means there should be at least 50,000 lot tests fired and retained.

(2) each of the 4 million hard armor SAPI and ESAPI plates, by lot, were supposed to be similarly tested, with the test results submitted to the Army with the delivery of each lot, per order.

Due to the volume and urgency of the need to get these to the troops, the Army procurement personnel and the manufacturers apparently blew off these “test and document” requirements. I’ll bet that nothing happens to the manufacturers because the Army wants to save face and to have this issue buried (no pun intended).

Col. Jim Magee, USMC (Ret.)

 

Share