GAO Recommendations on Body Armor Testing

20 Apr 2010

To determine what effect, if any, the problems GAO observed had on the test data and on the outcomes of First Article Testing, the Army should provide for an independent ballistics evaluation of the First Article Testing results by ballistics and statistical experts external to the Department of Defense before any armor is fielded to soldiers under this contract solicitation. Because DOD did not concur with this recommendation, GAO added a matter for congressional consideration to this report suggesting that Congress direct DOD to either conduct such an independent external review of these test results or repeat First Article Testing.

 

To better align actual test practices with established testing protocols during future body armor testing, the Army should assess the need to change its test procedures based on the outcome of the independent experts’ review and document these and all other key decisions made to clarify or change the testing protocols during future body armor testing. Although DOD did not agree that an independent expert review of test results was needed, DOD stated it will address protocol discrepancies identified by GAO as it develops standardized testing protocols. DOD also agreed to document all decisions made to clarify or change testing protocols.

 

[NB: DOD quietly dropped its opposition to this GAO recommendation and an "independent experts' review" of Army/DOD ballistic test protocols has started. One retired Army general was assigned to the panel, raising some doubt as to just how "independent" this panel truly is.]

To improve internal controls over the integrity and reliability of test data for future testing as well as provide for consistent test conditions and comparable data among tests, the Army should provide for an independent external peer review of Aberdeen Test Center’s body armor testing protocols, facilities, and instrumentation to ensure that proper internal controls and sound management practices are in place. DOD generally concurred with this recommendation, but stated that it will also include DOD members on the review team.

[NB: Quoting from footnote 1, page 77 of the GAO report: "... the most current Army Test Operating Procedure for testing body armor had not been updated since 1975. Test Operations Procedure (TOP), 10-2-506 Ballistic Testing of Personnel Armor Materials. So there it is in all its unvarnished ugliness -- another key indicator of just how little the Army's Leadership and defense contractors value the American Grunt. For testing life-or-death gear, i.e., personal protective equipment, use a 35-year old set of test protocols. Then, when forced by public pressure to address the issue, in typical Washington fashion, appoint a panel, a commission, "to study" the issue. How long will this study will take, and how many warriors will fall on the killing fields while the scandalous situation is being "studied" are two issues blithely ignored in this GAO report.]

Roger Charles

Editor and Senior Investigative Reporter for SFTT

Review the GAO Report: http://www.gao.gov/new.items/d10119.pdf

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